HEAD Sport AG produces alpine skis in Kennelbach/Austria to strict technological and design specifications. Using the KBA-Metronic ink-jet printer alphaJET C, HEAD marks the lateral edges of the skis denoting the exact position for bindings to optimize skiing pleasure.
Aesthetics and quality go hand-in-hand
With a move away from a technology-focused image, to the new positioning as a lifestyle brand, the requirement for intelligent and flexible binding position marking has arisen.
Precise coding with quick-drying ink
The annual output of approximately 480,000 ski pairs cannot be achieved without reliable production machinery. The industrial ink jet printer alphaJET C from KBA-Metronic has an excellent reputation built up over the years, in demanding key markets including proven results in the electronic components and automotive industries. The ink jet’s ability to perform well at high speed has been well proven as this unit is widely used throughout the cable manufacturing sector. Alexander Baldauf adds: “We have decided in favor of the KBA-Metronic alphaJET C because it brings the necessary efficiency and compatibility with our existing machinery.”
After fabrication in the modern, well-equipped production facilities, the skis are then transported via a paternoster to the fully automatic, fence-protected machining centre. At this point the alphaJET C print head initially prints forwards along the first ski edge, then on the return sweep prints the second ski, coding it with identical data, consisting of serial number, ski length and the marking of the middle of the ski boot.
Two individual skis become a pair
The alphaJET C can print up to 6 lines with 48 pixels and script can be turned through 90° during printing. Head AG uses this functionality for the precise coding of the “boot center”, required for optimal fun and safety on the piste. Numbers and signs are marked in grey, quick-drying ink on the insides of the skis and dry without delay.
Traceable for years to come
The serial number printed matches both of the individual skis to form a pair. This unique reference is logged centrally with the details of the customer placing the order, including delivery and production information and the specific construction of the skis. This makes order processing simpler and secures long term quality control.